Job Description

Job Title : Controls Engineer – PLC Programming & HMI Development

Location : Philadelphia, PA (Fully Onsite)

Salary : Up to $110,000 + Benefits

Overview :

We are looking for a skilled and motivated Controls Engineer to join our team in Philadelphia. This role requires expertise in PLC programming, HMI development, and industrial automation systems, with hands-on experience using platforms like Rockwell RSLogix and Siemens TIA Portal . The ideal candidate will be responsible for designing, programming, troubleshooting, and maintaining control systems for manufacturing and industrial processes.

As a Controls Engineer, you will work directly with a cross-functional team to ensure that all automation systems operate efficiently, safely, and in compliance with all industry standards. This is a full-time, onsite position that offers competitive compensation and benefits.

Key Responsibilities :

• PLC Programming & Troubleshooting :
• Design, develop, and implement PLC programs for control systems using Rockwell RSLogix and Siemens TIA Portal .
• Troubleshoot and optimize existing PLC programs to improve system performance, reliability, and efficiency.
• Ensure that all control systems meet safety, functionality, and regulatory requirements.
• HMI Development & Configuration :
• Develop and configure Human-Machine Interfaces (HMIs) for operator interaction with control systems.
• Design user-friendly interfaces using software platforms like FactoryTalk, WinCC, and others to provide real-time data to operators.
• Control System Design :
• Participate in the design and implementation of control systems for new and existing manufacturing equipment.
• Develop control strategies and select appropriate hardware (PLC, HMI, sensors, etc.) for automation processes.
• System Maintenance & Upgrades :
• Perform routine maintenance, updates, and modifications to control systems to keep them up-to-date with technology and process improvements.
• Support troubleshooting of control system issues and resolve problems in a timely manner to minimize downtime.
• Collaboration & Documentation :
• Work closely with engineers, operations, and maintenance teams to integrate automation systems into production workflows.
• Document all control system designs, modifications, and troubleshooting procedures for compliance and future reference.
• Prepare and maintain system specifications, manuals, and technical reports.
• Project Support :
• Assist with project planning, scheduling, and cost estimation for automation-related projects.
• Lead or support the commissioning and testing of new control systems in a real-world production environment.

Requirements :

• Experience :
• 3+ years of experience in PLC programming and HMI development in an industrial or manufacturing environment.
• Extensive experience with Rockwell RSLogix (Allen-Bradley) and Siemens TIA Portal .
• Experience with various types of industrial automation, including motor control, sensors, actuators, and networking protocols (Ethernet/IP, Modbus, etc.).
• Experience with SCADA and HMI software (e.g., FactoryTalk, WinCC, Wonderware) is preferred.
• Technical Skills :
• Strong proficiency in PLC programming, debugging, and troubleshooting.
• Knowledge of industrial communication protocols such as Ethernet/IP , Modbus TCP , Profibus , etc.
• Familiarity with control system hardware such as I/O modules, safety relays, drives, and motors.
• Understanding of electrical diagrams, schematics, and PLC/HMI programming standards.
• Problem-Solving & Analytical Skills :
• Ability to troubleshoot and resolve issues related to automation and control systems.
• Strong attention to detail and analytical thinking to optimize system performance.

• Education :
• Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field is preferred.
• Relevant certifications in PLC programming, automation, or controls engineering a plus (e.g., Rockwell Certified, Siemens Certified).

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